E3X-HD41 2M

Smart Fiber Amplifier Unit E3X-HD CSM_E3X-HD_DS_E_2_1 Easy and optimum settings for anyone Smart Fiber Amplifier Unit with Long-term Stable Detection • Equipped with Smart Tuning, which automatically configures the settings to their optimum values with the press of a single button. • Highly usable design enables anyone to configure the settings easily. • Detects dirt, vibrations, and LED deterioration, and automatically compensates the incident level and the light intensity. • Unparalleled best-in-class power provides stable detections for lowreflective workpieces and large workpieces (equipped with GIGA RAY II). Refer to the Fiber Sensors Technical Guide and Safety Precautions on page 9. For the most recent information on models that have been certified for safety standards, refer to your OMRON website. Features Easy Greater operability and visibility are realized by a universal design Indications Visibility is improved with digital displays and visible indicators. New Concept: Visible Indicators Operations L D DPC Operation mode indicator to prevent incorrect settings. Symbolic buttons are easy to remember anywhere even for operaters overseas. OUT indicator ST Flashing indicator enables preventive maintenance. L D Indicates that the optimum settings have been made. ST DPC O U T Threshold (green) Incident level (red) TUNE MODE UP DOWN L/D Smart Tuning Compatibility for easy operation and incorrect operation prevention. Smart tuning for the optimum settings with just one button. Buttons are arranged in a straight line. Smart Tuning Automatically configure the settings to their optimum values with the press of a single button. Pleasing operation even with gloves on. Hard to operate. With workpiece Without workpiece Settings are simultaneously completed. Finger gets caught. Conventional Models Sliding switches E3X-HD Pushbutton switches (no sliding switches) Incident level adjustment with workpiece Arc Design A strong accent line gives a compact look to improve equipment design Press only twice. Threshold setting (Set to intermediate value between the incident levels with and without a workpiece. ) Incident level adjustment without workpiece Stable Long-term stable detection with no maintenance Maintenance-free operation by double compensation of light intensity and incident level Dirt L D DPC C Vibration LED Aged deterioration ST 9999 999 No Maintenance 5000 09 Compensated Decreased O U T L O U T D DPC ST 5000 9000 Smart Power Control + Light intensity compensation CONTROL) Automatically compensate light intensity DPC (DYNAMIC POWER CONTROL) Long-term stability Always ON (AUTO POWER Light intensity APC Smart Power Control With APC Without APC Time Incident level Target value (displayed incident level) Automatically Setting value compensate (threshold value) incident level Compen- Compen- Compensated. sated. sated. Flashes when compensation is no longer possible. DPC Time Incident level compensation 1 E3X-HD Ordering Information Fiber Amplifier Units Standard models (Dimensions ➜ page 12) Appearance Models Connecting method NPN output PNP output Pre-wired (2 m) E3X-HD11 2M E3X-HD41 2M Wire-saving Connector E3X-HD6 E3X-HD8 M8 Connector E3X-HD14 E3X-HD44 Model for Sensor Communications Unit (Dimensions ➜ page 12) Appearance Model Applicable Sensor Communications Unit E3X-ECT E3X-HD0 E3X-CRT Accessories (sold separately) Wire-saving connectors (Required for models for Wire-saving Connectors.) Connectors are not provided with the Fiber Amplifier Unit and must be ordered separately. * Protective stickers: provided. Type Appearance Cable length Number of conductors Models 3 E3X-CN11 1 E3X-CN12 Master Connector 2m Slave Connector Sensor I/O Connectors (Required for models with M8 Connectors.) Connectors are not provided with the Fiber Amplifier Unit and must be ordered separately. Size Cable Appearance 5m Standard 2m L-shaped Models XS3F-M421-402-A 2m Straight M8 Cable type 4-wire XS3F-M421-405-A XS3F-M422-402-A XS3F-M422-405-A 5m Mounting Bracket DIN Track A Mounting Bracket is not provided with the Fiber Amplifier Unit and must be ordered separately as required. A Din Track is not provided with the Fiber Amplifier Unit and must be ordered separately as required. Appearance Model E39-L143 Quantity Appearance Type Shallow type, total length: 1 m Shallow type, total length: 0.5 m 1 Deep type, total length: 1 m Models Quantity PFP-100N PFP-50N PFP-100N2 1 End Plate Two End Plates are provided with the Sensor Communications Unit. End Plates are not provided with the Fiber Amplifier Unit and must be ordered separately as required. Appearance Model Quantity PFP-M 1 2 E3X-HD Ratings and Specifications Type Item Standard Model for Sensor Communications Unit *1 NPN output E3X-HD11 E3X-HD6 E3X-HD14 PNP output E3X-HD41 E3X-HD8 E3X-HD44 Connecting method Pre-wired Wire-saving Connector *2 M8 Connector E3X-HD0 Connector for Sensor Communications Unit Light source (wavelength) Red, 4-element LED (625 nm) Power supply voltage 12 to 24 VDC ±10%, ripple (P-P) 10% max. Power consumption Normal mode: 720 mW max. (Current consumption: 30 mA max. at 24 VDC, 60 mA max. at 12 VDC) Power saving Eco mode: 530 mW max. (Current consumption: 22 mA max. at 24 VDC, 44 mA max. at 12 VDC) Control output Load power supply voltage: 26.4 VDC max., open-collector output (Differs for NPN and PNP outputs.) Load current: 50 mA max. (residual voltage: 2 V max.), OFF current: 0.5 mA max. Protection circuits Power supply reverse polarity protection, output short-circuit protection and output reverse polarity protection Super-high-speed mode (SHS) *3 − Power supply reverse polarity protection and output short-circuit protection NPN outputs: Operate or reset: 50 μs PNP outputs: Operate or reset: 55 μs − Response High-speed mode (HS) Operate or reset: 250 μs (default setting) time Standard mode (Stnd) Operate or reset: 1 ms Giga-power mode (GIGA) Operate or reset: 16 ms Mutual interference prevention Possible for up to 10 units (optical communications sync) *3 Auto power control (APC) Always ON Other functions Power tuning, differential detection, DPC, timer (OFF-delay, ON-delay, or one-shot), zero reset, resetting settings, and Eco mode Ambient illumination (Receiver side) Incandescent lamp: 20,000 lx max., Sunlight: 30,000 lx max. Maximum connectable Units 16 units with E3X-CRT: 16 units with E3X-ECT: 30 units Ambient temperature range Operating: Groups of 1 to 2 Amplifers: −25 to 55°C, Groups of 3 to 10 Amplifers: −25 to 50°C, Groups of 11 to 16 Amplifers: −25 to 45°C Storage: −30 to 70°C (with no icing or condensation) Operating: Groups of 1 to 2 Amplifers: 0 to 55°C, Groups of 3 to 10 Amplifers: 0 to 50°C, Groups of 11 to 16 Amplifers: 0 to 45°C, Groups of 17 to 30 Amplifers: 0 to 40°C Storage: −30 to 70°C (with no icing or condensation) Ambient humidity range Operating and storage: 35% to 85% (with no condensation) Insulation resistance 20 MΩ min. (at 500 VDC) Dielectric strength 1,000 VAC at 50/60 Hz for 1 minute Vibration resistance (destruction) 10 to 150 Hz with a 0.7-mm double 10 to 55 Hz with a 1.5-mm double amplitude for 2 hours each in X, amplitude for 80 minutes each in X, Y, Y, and Z directions and Z directions Shock resistance (destruction) 500 m/s2 for 3 times each in X, Y, and Z directions Degree of protection IEC 60529 IP50 (with Protective Cover attached) Weight (packed state/unit only) Approx. 105 g/ Approx. 65 g Materials Case Heat-resistant ABS Cover Polycabonate (PC) Accessories Approx. 60 g/ Approx. 20 g Approx. 70 g/ Approx. 25 g 150 m/s2 for 3 times each in X, Y, and Z directions − Approx. 65 g/Approx. 25 g Heat-resistant ABS (connector: PBT) Instruction Manual *1. The E3X-ECT EtherCAT Sensor Communications Unit and the E3X-CRT CompoNet Sensor Communications Unit can be used. *2. Use either the E3X-CN11 (master connector, 3 conductors) or the E3X-CN12 (slave connector, 1 conductor). *3. The communications function and mutual interference prevention function are disabled when the detection mode is set to Super-high-speed mode (SHS). When including E3X-DA-S with activated power tuning, mutual interference prevention is possible for up to 6 units. When including E3X-MDA with activated power tuning, mutual interference prevention is possible for up to 5 units. 3 E3X-HD Sensing Distances Threaded Models Sensing method Sensing direction Size Right-angle Through-beam M4 Straight M3 M6 Right-angle M3 Reflective M4 Straight M6 Model Giga mode E32-T11N 2M E32-T11R 2M E32-LT11 2M E32-LT11R 2M E32-C31N 2M E32-C11N 2M E32-D21R 2M E32-C31 2M E32-C31M 1M E32-D211R 2M E32-D11R 2M E32-CC200 2M E32-LD11 2M E32-LD11R 2M Sensing distance (mm) High-speed Standard mode mode Super-highspeed mode 2,000 1,000 700 280 4,000 * 4,000 * 110 780 140 4,000 * 3,500 50 350 60 2,700 2,300 46 320 40 1,080 920 14 100 16 330 150 100 44 140 840 1,400 860 840 60 350 600 360 350 40 240 400 250 240 16 100 180 110 100 Sensing distance (mm) High-speed mode 250 150 400 220 1,000 700 450 260 60 40 Super-highspeed mode 60 90 280 100 16 * The fiber length is 2 m on each side, so the sensing distance is given as 4,000 mm. Cylindrical Models Sensing method Through-beam Size Sensing direction 1 dia. 1.5 dia. Top-view 3 dia. Side-view 1.5 dia. 1.5 dia. + 0.5 dia. Reflective 3 dia. Top-view 3 dia. + 0.8 dia. Model E32-T223R 2M E32-T22B 2M E32-T12R 2M E32-T14LR 2M E32-D22B 2M Giga mode 450 680 2,000 750 140 Standard mode E32-D43M 1M 28 12 8 4 E32-D22R 2M E32-D221B 2M E32-D32L 2M 140 300 700 60 140 300 40 90 200 16 40 90 70 30 20 8 Sensing distance (mm) High-speed Giga mode Standard mode mode 2,000 1,000 700 Super-highspeed mode 280 E32-D33 2M Flat Models Sensing method Through-beam Reflective Sensing direction Top-view Side-view Flat-view Top-view Side-view Flat-view Model E32-T15XR 2M E32-T15YR 2M E32-T15ZR 2M E32-D15XR 2M E32-D15YR 2M E32-D15ZR 2M 750 450 260 100 840 350 240 100 200 100 52 24 Sensing distance (mm) High-speed mode 100 50 250 150 90 50 300 170 1,000 700 30 20 53 45 12 8 6 4 30 20 Super-highspeed mode 20 60 20 68 280 8 14 4 2 8 Sleeve Models Sensing method Sensing direction Side-view Through-beam Top-view Side-view Reflective Top-view Model E32-T24R 2M E32-T24E 2M E32-T33 1M E32-T21-S1 2M E32-TC200BR 2M E32-D24R 2M E32-D24-S2 2M E32-D43M 1M E32-D331 2M E32-D33 2M E32-D32-S1 0.5M E32-D31-S1 0.5M E32-DC200F4R 2M E32-D22-S1 2M E32-D21-S3 2M E32-DC200BR 2M E32-D25-S3 2M Giga mode 170 450 150 510 2,000 70 120 28 14 70 63 Standard mode 27 18 7 140 60 40 16 250 110 72 30 840 250 350 110 240 72 100 30 4 E3X-HD Small-spot, Reflective Models Type Spot diameter Center distance (mm) Variable spot 0.1 to 0.6 dia. 0.3 to 1.6 dia. 6 to 15 10 to 30 Parallel light 4 dia. 0 to 20 0.1 dia. 6 dia. 0.1 dia. 5 50 Integrated lens 0.5 dia. Small-spot Model E32-C42 1M+E39-F3A E32-C42 1M+E39-F17 E32-C31 2M+E39-F3C E32-C31N 2M+E39-F3C E32-C42S 1M E32-L15 2M E32-C41 1M+E39-F3A-5 E32-C31 2M+E39-F3A-5 E32-C31N 2M+E39-F3A-5 E32-C41 1M+E39-F3B E32-C31 2M+E39-F3B E32-C31N 2M+E39-F3B E32-CC200 2M+E39-F18 E32-C11N 2M+E39-F18 7 0.2 dia. 0.5 dia. 3 dia. 17 50 Sensing distance (mm) High-speed Giga mode Standard mode mode Spot diameter of 0.1 to 0.6 mm at 6 to 15 mm. Spot diameter of 0.3 to 1.6 mm at 10 to 30 mm. Super-highspeed mode Spot diameter of 4 mm max. at 0 to 20 mm. Spot diameter of 0.1 mm at 5 mm. Spot diameter of 6 mm at 50 mm. Spot diameter of 0.1 mm at 7 mm. Spot diameter of 0.5 mm at 7 mm. Spot diameter of 0.2 mm at 17 mm. Spot diameter of 0.5 mm at 17 mm. Spot diameter of 3 mm at 50 mm. High-power Beam Models Type Sensing direction Through-beam models with integrated lens Top-view Aperture angle 10° Side-view Right-angle Top-view Side-view Top-view Side-view Through-beam models with lenses Top-view Side-view Top-view Side-view Top-view Side-view Top-view Reflective models with integrated lens Top-view Model 30° 12° 6° 12° 6° 60° 12° 6° 60° 12° 6° 60° 12° 6° 60° 12° 6° 60° 12° 6° E32-T17L 10M E32-LT11 2M E32-LT11R 2M E32-T14 2M E32-T11N 2M+E39-F1 E32-T11N 2M+E39-F16 E32-T11R 2M+E39-F1 E32-T11R 2M+E39-F16 E32-T11R 2M+E39-F2 E32-T11 2M+E39-F1 E32-T11 2M+E39-F16 E32-T11 2M+E39-F2 E32-T51R 2M+E39-F1 E32-T51R 2M+E39-F16 E32-T51R 2M+E39-F2 E32-T81R-S 2M+E39-F1 E32-T81R-S 2M+E39-F16 E32-T81R-S 2M+E39-F2 E32-T61-S 2M+E39-F1 E32-T61-S 2M+E39-F16 E32-T61-S 2M+E39-F2 E32-T51 2M+E39-F1-33 E32-T51 2M+E39-F16 4° E32-D16 2M 15° Giga mode 20,000 *1 4,000 *2 4,000 *2 4,000 *2 4,000 *2 4,000 *2 4,000 *2 4,000 *2 1,450 4,000 *2 4,000 *2 2,300 4,000 *2 4,000 *2 1,400 4,000 *2 4,000 *2 1,000 4,000 *2 4,000 *2 1,680 4,000 *2 4,000 *2 40 to 2,800 Sensing distance (mm) High-speed Standard mode mode 20,000 *1 20,000 *1 4,000 *2 2,700 3,500 2,300 4,000 *2 4,000 *2 4,000 *2 4,000 *2 4,000 *2 4,000 *2 4,000 *2 4,000 *2 4,000 *2 4,000 *2 800 500 4,000 *2 4,000 *2 4,000 *2 4,000 *2 1,320 860 4,000 *2 3,900 4,000 *2 4,000 *2 720 500 4,000 *2 2,700 4,000 *2 4,000 *2 550 360 4,000 *2 4,000 *2 4,000 *2 4,000 *2 900 600 4,000 *2 2,300 4,000 *2 4,000 *2 40 to 1,400 40 to 900 Super-highspeed mode 8,000 1,080 920 1,800 2,000 3,600 2,000 3,600 200 1,860 4,000 *2 320 1,500 4,000 *2 200 1,000 1,800 140 1,800 3,100 240 1,400 4,000 *2 40 to 480 *1. The fiber length is 10 m on each side, so the sensing distance is given as 20,000 mm. *2. The fiber length is 2 m on each side, so the sensing distance is given as 4,000 mm. Narrow View Models Sensing method Sensing direction Aperture angle 1.5° Through-beam Side-view 3.4° 4° Model Giga mode E32-A03 2M E32-A03-1 2M E32-A04 2M E32-T24SR 2M E32-T24S 2M E32-T22S 2M Sensing distance (mm) High-speed Standard mode mode Super-highspeed mode 3,220 1,780 1,200 500 1,280 4,000 * 4,000 * 4,000 * 680 2,200 2,600 3,800 450 1,460 1,740 2,500 200 580 700 1,000 * The fiber length is 2 m on each side, so the sensing distance is given as 4,000 mm. 5 E3X-HD Models for Detection without Background Interference Sensing distance (mm) Sensing method Sensing direction Model Standard mode E32-L16-N 2M Flat-view Limited-reflective Giga mode Side-view High-speed mode Super-highspeed mode 0 to 15 0 to 12 E32-L24S 2M 0 to 4 E32-L25L 2M 5.4 to 9 (center 7.2) Transparent Object Detection (Retro-reflective Models) Sensing distance (mm) Sensing method Feature Size Film detection M3 E32-C31 2M +E39-F3R +E39-RP37 Square --- E32-R16 5M 150 to 1,500 Threaded M6 E32-R21 2M 10 to 250 Retro-reflective Model Giga mode Standard mode High-speed mode Super-highspeed mode 200 --- 250 Transparent Object Detection (Limited-reflective Models) Sensing distance (mm) Sensing method Feature Sensing direction Small size Standard Flat-view Glass substrate alignment, 70°C Limited-reflective Model Giga mode Standard mode Super-highspeed mode E32-L24S 2M E32-L16-N 2M 0 to 15 0 to 12 E32-A08 2M 10 to 20 ----- 0 to 4 Side-view E32-A12 2M E32-L25L 2M 12 to 30 Side-view form Glass substrate mapping, 70°C Top-view E32-A09 2M 15 to 38 Standard/long-distance High-speed mode 5.4 to 9 (center 7.2) --- Chemical-resistant, Oil-resistant Models Sensing distance (mm) Sensing method Throughbeam Type Sensing direction Oil-resistant Right-angle Chemical/oil-resistant Chemical/oil-resistant at 150°C Semiconductors: Resist stripping; 85°C Giga mode Standard mode High-speed mode Super-highspeed mode E32-T11NF 2M 4,000 *1 4,000 *1 4,000 *1 2,200 E32-T12F 2M 4,000 *1 4,000 *1 4,000 *1 1,600 E32-T11F 2M 4,000 *1 4,000 *1 2,600 1,000 Side-view E32-T14F 2M 1,400 800 500 200 Top-view E32-T51F 2M 4,000 *1 2,800 1,800 700 Top-view Semiconductors: Cleaning, developing, and etching; 60°C Reflective Model Top-view E32-L11FP 5M 8 to 20 mm from tip of lens (Recommended sensing distance: 11 mm), 19 to 31 mm from center of mounting hole A (Recommended sensing distance: 22 mm) E32-L11FS 5M 8 to 20 mm from tip of lens (Recommended sensing distance: 11 mm), 32 to 44 mm from center of mounting hole A (Recommended sensing distance: 35 mm) Chemical/oil-resistant E32-D12F 2M Chemical-resistant cable E32-D11U 2M --- *2 840 190 130 60 350 240 100 *1. The fiber length is 2 m on each side, so the sensing distance is given as 4,000 mm. *2. Even if there is no sensing object, the Sensor will detect light that is reflected by the fluororesin. Bending-resistant Models Sensing distance (mm) Sensing method Size 1.5 dia. Through-beam M3 M4 E32-T22B 2M E32-T21 2M E32-T11 2M Square E32-T25XB 2M 1.5 dia. E32-D22B 2M M3 Reflective Model E32-D21 2M 3 dia. E32-D221B 2M M4 E32-D21B 2M M6 Square Giga mode Standard mode 680 400 2,500 500 High-speed mode Super-highspeed mode 220 90 1,350 900 360 300 170 70 140 60 40 16 300 140 90 40 E32-D11 2M 840 350 240 100 E32-D25XB 2M 240 100 60 30 6 E3X-HD Heat-resistant Models Sensing distance (mm) Sensing method Size Through-beam Reflective Model Giga mode Standard mode High-speed mode Super-highspeed mode 100°C E32-T51R 2M 1,600 800 560 150°C E32-T51 2M 2,800 1,500 1,000 225 400 200°C E32-T81R-S 2M 1,000 550 360 140 240 350°C E32-T61-S 2M 1,680 900 600 100°C E32-D51R 2M 670 280 190 80 150°C E32-D51 2M 1,120 450 320 144 200°C E32-D81R-S 2M 180 120 420 E32-A08H2 2M 300°C E32-A09H2 2M E32-D61-S 2M 400°C --- 20 to 30 (center 25) E32-D611-S 2M 350°C 54 10 to 20 E32-D73-S 2M --- 420 180 120 54 280 120 80 36 Area Detection Models Sensing distance (mm) Sensing method Type Through-beam Area Reflective Array Sensing width 11 mm Model Giga mode Standard mode High-speed mode Super-highspeed mode E32-T16PR 2M 3,100 1,700 1,120 440 E32-T16JR 2M 2,750 1,500 960 380 4,000 * 2,600 1,700 680 700 300 200 90 30 mm E32-T16WR 2M 11 mm E32-D36P1 2M * The fiber length is 2 m on each side, so the sensing distance is given as 4,000 mm. Liquid-level Detection Models Sensing distance (mm) Sensing method Tube-mounting Liquid contact (heat-resistant up to 200°C) Tube diameter Feature Model 3.2, 6.4, or 9.5 dia. Stable residual quantity detection E32-A01 5M Applicable tube: Transparent tube with a diameter of 3.2, 6.4, or 9.5 mm, Recommended wall thickness: 1 mm 8 to 10 dia. Mounting at multiple levels E32-L25T 2M Applicable tube: Transparent tube with a diameter of 8 to 10 mm, Recommended wall thickness: 1 mm No restrictions Large tubes E32-D36T 5M Applicable tube: Transparent tube (no restrictions on diameter) --- --- E32-D82F1 4M Liquid-contact type Giga mode Standard mode High-speed mode Super-highspeed mode Vacuum-resistant Models Sensing distance (mm) Sensing method Through-beam Heat-resistant temperature 120°C 200°C Model Giga mode E32-T51V 1M E32-T51V 1M+E39-F1V E32-T84SV 1M Standard mode High-speed mode Super-highspeed mode 720 400 260 100 2,000 * 2,000 * 1,360 520 1,760 950 640 260 * The fiber length is 1 m on each side, so the sensing distance is given as 2,000 mm. Models for FPD, Semiconductors, and Solar Cells Sensing method Application Glass presence detection Glass substrate alignment Operating temperature 70°C 300°C 70°C Limited-reflective Through-beam Glass substrate mapping 300°C Sensing distance (mm) Model Giga mode E32-L16-N 2M E32-A08 2M E32-A08H2 3M E32-A12 2M E32-A09 2M E32-A09H2 2M Standard mode High-speed mode Super-highspeed mode 0 to 15 0 to 12 10 to 20 --- 12 to 30 --- 15 to 38 --- 20 to 30 (center 25) --- Wet processes: Cleaning, Resist developing and etching 60°C E32-L11FP 5M 8 to 20 mm from tip of lens (Recommended sensing distance: 11 mm), 19 to 31 mm from center of mounting hole A (Recommended sensing distance: 22 mm) Wet process: Resist stripping 85°C E32-L11FS 5M 8 to 20 mm from tip of lens (Recommended sensing distance: 11 mm), 32 to 44 mm from center of mounting hole A (Recommended sensing distance: 35 mm) 70°C E32-A03 2M E32-A03-1 2M E32-A04 2M E32-T24SR 2M E32-T24S 2M Wafer mapping 3,220 1,780 1,200 500 1,280 680 450 200 4,000 * 2,200 1,460 580 4,000 * 2,600 1,740 700 * The fiber length is 2 m on each side, so the sensing distance is given as 4,000 mm. 7 E3X-HD I/O Circuit Diagrams NPN Output Operation mode Models Light-ON E3X-HD11 E3X-HD6 E3X-HD14 Dark-ON L/D indicators Timing chart Incident light No incident light OUT indicator Lit (orange) Not lit Output ON transistor OFF Load Set (e.g., relay) Reset Incident light No incident light OUT indicator Lit Not lit (orange) ON Output OFF transistor Set Load (e.g., relay) Reset Output circuit Display OUT indicator (orange) 1 L lit. 4 Photoelectric Sensor main circuit (Between blue and black leads) Load Black Control output 12 to 24 VDC 3 D lit. Brown • M8 Connector Pin Arrangement 2 Blue 4 1 3 Note: Pin 2 is not used. (Between blue and black leads) PNP Output Operation mode Models Light-ON E3X-HD41 E3X-HD8 E3X-HD44 Dark-ON ON delay L/D indicators Timing chart Incident light No incident light OUT indicator Lit Not lit (orange) ON Output OFF transistor Set Load (e.g., relay) Reset Incident light No incident light OUT indicator Lit Not lit (orange) ON Output OFF transistor Set Load (e.g., relay) Reset Output circuit Display OUT indicator (orange) 1 Brown L lit. Control output Photoelectric Sensor main circuit (Between blue and black leads) 4 • M8 Connector Pin Arrangement 2 1 Blue 4 3 Note: Pin 2 is not used. (Between blue and black leads) OFF delay Plug (Sensor I/O Connector) One-shot Terminal number Incident light No incident light Light-ON ON OFF Dark-ON No incident light T ON Light-ON Dark-ON OFF No incident light T ON OFF T Wire color Incident light Incident light Light-ON 4 T ON Dark-ON 2 1 3 ON OFF T Brown White Blue Black 1 2 3 4 T ON XS3F-M421-402-A XS3F-M421-405-A OFF OFF 12 to 24 VDC Load 3 D lit. Black Wire color Brown White Blue Black Note: Timing Charts for Timer Settings (T: Set Time) Connection pin 1 2 3 4 XS3F-M422-402-A XS3F-M422-405-A Application Power supply (+V) --Power supply (0 V) Output Note: Pin 2 is not used. Nomenclature [L/D Indicator] Indicates the setting status: Light-ON or Dark-ON. [DPC Indicator] [ L/D Button] Turns ON when Dynamic Power Control is effective. Use to switch between Light-ON and Dark-ON. [OUT Indicator] Turns ON when the output is ON. Threshold Level Green digital display [ [ST Indicator] Turns ON when Smart Tuning is in progress. Incident Level Red digital display TUNE Button] Automatically sets the emitter power and set values. [ MODE Button] Use to switch between Detection Mode and Setting Mode. [±UP/DOWN Button] Used to fine-tune the threshold or change set values. 8 E3X-HD Safety Precautions Refer to the Fiber Sensors Technical Guide for precautions that apply to all Fiber Sensors. Warning This product is not designed or rated for ensuring safety of persons either directly or indirectly. Do not use it for such purposes. Caution Do not use the product with voltage in excess of the rated voltage. Excess voltage may result in malfunction or fire. Precautions for Correct Use • Do not install the Sensor in the following locations. 1. Locations subject to direct sunlight 2. Locations subject to condensation due to high humidity 3. Locations subject to corrosive gas 4. Locations subject to vibration or mechanical shocks exceeding the rated values • Use an extension cable with a minimum thickness of 0.3 mm2 and less than 100 m long. • Do not subject the cable to more than the following forces. Pull: 40 N; torque: 0.1 N⋅m; pressure: 20 N; bending: 3 kg • The Sensor is ready to operate 200 ms after the power supply is turned ON. If the Sensor and load are connected to power supplies Never use the product with AC power supply. Otherwise, explosion may result. separately, turn ON the power supply to the Sensor first. • When using Amplifier Units with Wire-saving Connectors, attach the protective stickers (provided with E3X-CN-series Connectors) on the unused power pins to prevent electrical shock and short Precautions for Safe Use The following precautions must be observed to ensure safe operation of the Sensor. 1. Do not use the Sensor in environments subject to flammable or explosive gases. 2. Do not use the Sensor in environments subject to exposure to water, oil, chemicals, etc. 3. Do not install the Sensor in environments subject to intense electric fields or ferromagnetic fields. 4. Do not attempt to disassemble, repair, or modify the Sensor in any way. 5. Do not apply voltages or currents that exceed the rated ranges. 6. Do not use the Sensor in any atmosphere or environment that exceeds the ratings. 7. Wire the power supply correctly, including the polarity. 8. Connect the load correctly. 9. Do not short both ends of the load. 10. Do not use the Sensor if the case is damaged. 11. When disposing of the Sensor, treat it as industrial waste. 12. High-Voltage lines and power lines must be wired separately from this Sensor. Wiring them together or placing them in the same duct may cause induction, resulting in malfunction or damage. 13. Before setting the Sensor, take appropriate safety measures, such as stopping the equipment. circuiting. When using Amplifier Units with Connectors for Communications Units, attach the protective caps. Amplifier Unit with Wire-saving Connector Amplifier Unit with Connector for Communications Unit Protective Sticker Power Supply Connecting Terminal Protective Cap • Output pulses may occur when the power supply is turned OFF. Turn OFF the power supply to the load or load line first. • Excessive incident light cannot be sufficiently handled by the mutual interference prevention function and may cause malfunction. To prevent this, set a higher threshold level. • Make sure that the power supply is turned OFF before connecting, separating, or adding Amplifier Units. • Do not pull on or apply excessive pressure or force (exceeding 9.8N) to the Fiber Unit when it is attached to the Amplifier Unit. • The E3X-MC11, E3X-MC11-SV2 and E3X-MC11-S Mobile Consoles cannot be used. • Mutual interference prevention on the E3X-HD Series does not function among the E3NX-FA, E3X-DA-N, E3X-SD, or E3X-NA Fiber Amplifier Units. Mutual interference prevention on the E3X-HD Series does function among the E3X-DA-S and E3X-MDA Fiber Amplifier Units. • The E3X-CRT and E3X-ECT Sensor Communications Unit can be used with the E3X-HD0, but the E3X-DRT21-S and E3NW-ECT Sensor Communications Units cannot be used. • Always keep the protective cover in place when using the Amplifier Unit. Not doing so may cause malfunction. • Do not use thinner, benzine, acetone, and kerosene for cleaning. For technical information and product FAQs, refer to the Technical Guide on your OMRON website. 9 E3X-HD Mounting the Fiber Amplifier Units „ Mounting on DIN Track Mounting Fiber Units „ Use Fiber Cutter Cut a thin fiber as follows. For standard fibers, insert to the desired cutting position and cut. 1. Let the hook on the Amplifier Unit’s Fiber Unit connection side catch the track and push the unit until it clicks. 1. Fiber Unit Connection Side Hook „ Removing from DIN Track 1. Push the unit in the direction 1. 2. Lift it up in the direction 2. Note: Refer to I/O Circuit Diagrams or check the side of the unit for wire color and role indications. 2 1 Thin Fiber Attachment (E39-F9) The fiber is shipped loosely tightened as shown in the figure at the right. 2. Adjust the fiber to the desired length and fully tighten. 3. Insert the Fiber Unit into E39-F4 and cut it. Loosely tighten. „ Mounting Amplifier Units in Group (Connector Type Models) 1. Mount the Fiber Amplifier units one at a time onto the DIN track and push them until they click. 2. Slide the Fiber Amplifier units in the direction 2. 3. Use End Plates (PFP-M: separately sold) at the both ends of the grouped Fiber Amplifier units to prevent them from separating due to vibration or other cause. 4. Tighten the screw on the End Plates using a driver. DIN Track 2 Fiber Cutter E39-F4 Thin-diameter Fiber Unit Hole × 2 Standard Fiber Unit Hole (dia. 2.2 mm) × 3 About 0.5 mm 4. Finished state. (Correctly cut end) 4 3 Insertion direction Note: The insertion direction into the Fiber Amplifier Unit is shown in the above figure. „ Mount Fiber Unit Tighten the screw while pressing the End Plate. • Under environments such as vibration, use an end plates even with a single Fiber Amplifier Unit. • The maximum numbers of connectable Amplifier Units are given in the following table. Maximum number of interconnected Maximum number of mutual interference prevention 16 10 With E3X-ECT 30 10 With E3X-CRT 16 10 E3X-HD series standard models (E3X-HD11/HD41/HD6/HD8) E3X-HD0 • The mutual interference prevention function cannot be used if the detection mode is set to super-high-speed mode (SHS). • If Units are to be connected, the allowable ambient temperature will change with the number of Units that are connected. Check the Ratings and Specifications. • Always turn OFF the power before connecting or disconnecting Units. 1. Open the protective cover. 2. Raise the lock lever. 3. Insert the Fiber Unit in the fiber unit hole to the bottom. 4. Return the lock lever to the original position and fix the Fiber Unit. Lock Lever Lock Release 4 2 1 Protective Cover 3 Fiber Unit • When mounting a coaxial reflective Fiber Unit, insert the single-core Fiber Unit to the upper hole (Emitter side) and the multi-core Fiber Unit to the lower hole (Receiver side). The cables for the Single-core Fiber Units (Emitters) have identification marks. Refer to the dimensions diagrams for details. Single Core Multi Core • When removing the Fiber Unit, follow the above steps in reverse order. To maintain the characteristics of the Fiber Unit, make sure the lock is released before removing the Fiber Unit. 10 E3X-HD (Unit: mm) Dimensions Tolerance class IT16 applies to dimensions in this data sheet unless otherwise specified. Fiber Amplifier Units Pre-wired Amplifier Units E3X-HD11 E3X-HD41 DPC indicator L/D indicator ST indicator 21.7 27.1 Vinyl-insulated round cable, 4 dia., 3 conductors (conductor cross-section: 0.2 mm2, insulation diameter: 1.1 mm), standard cable length: 2 m Minimum bending radius: 12 mm Incident level red digital display OUT indicator Threshold level green digital display 10 DIN track mounting 5.1 With Mounting Braket Attached 146.9 Note: When using E39-L143 Mounting Brackets, there will be small gaps between the Amplifier Units if they are mounted side by side. 170° (max. value with cover open) 104.75 5.1 (max. value with cover open) Two, 2.4-dia. holes 33.45 4.5 49.2 33.45 (9) 3.4 5.65 20.5 (37.9) (20.5) (9) 3.4 12.67 12.67 Two, 3.2-dia. holes Optical communications 20.5 16 71.8 71.8 PFP-@N DIN Track (sold separately) E39-L143 Mounting Bracket (sold separately, SUS304) Mouting Holes Fiber Attachment (E39-F9) attached Optical communications 4.3 (9.4) Two-M3 3.4 4.4 10.3 16 29.9 16 Amplifier Units with Wire-saving Connectors E3X-HD6 E3X-HD8 DPC indicator ST indicator L/D indicator 21.7 27.1 Incident level red digital display OUT indicator Threshold level green digital display 10 DIN track mounting With Mounting Braket Attached 146.9 5.1 Note: When using E39-L143 Mounting Brackets, there will be small gaps between the Amplifier Units if they are mounted side by side. 170° (max. value with cover open) 5.1 104.75 (max. value with cover open) 4.5 Two, 2.4-dia. holes 49.2 A* 33.45 3.4 5.65 33.45 (9) 3.4 12.95 20.5 (37.9) A* (9) Two, 3.2-dia. holes (20.5) 71.8 12.95 4.3 (9.4) 16 20.5 71.8 PFP-@N DIN Track (sold separately) Fiber Attachment (E39-F9) attached Optical communications E39-L143 Mounting Bracket (sold separately, SUS304) Mouting Holes 3.4 4.4 Two-M3 10.3 29.9 16 16 * The cable diameters are as follows: E3X-CN11 (3 conductors) 4.0 dia. E3X-CN12 (1 conductor) 2.6 dia. 11 E3X-HD Amplifier Units with M8 Connectors E3X-HD14 E3X-HD44 DPC indicator ST indicator L/D indicator 21.7 27.1 Incident level red digital display OUT indicator Threshold level green digital display 10 DIN track mounting With Mounting Braket Attached 146.9 5.1 Note: When using E39-L143 Mounting Brackets, there will be small gaps between the Amplifier Units if they are mounted side by side. 170° (max. value with cover open) 5.1 104.75 (max. value with cover open) 4.5 Two, 2.4-dia. holes 49.2 A* 33.45 33.45 (9) 3.4 3.4 12.95 M8 connector 20.5 (37.9) 5.65 (20.5) A* (9) 12.95 Two, 3.2-dia. holes 11.2 4.3 (9.4) 20.5 71.8 Optical communications 16 71.8 PFP-@N DIN Track (sold separately) E39-L143 Mounting Bracket (sold separately, SUS304) Fiber Attachment (E39-F9) attached Mouting Holes 4.4 3.4 Two-M3 10.3 29.9 16 16 * The cable diameters are as follows: Amplifier Unit with Connector for Sensor DPC indicator Communications Unit L/D indicator E3X-HD0 21.7 4.0 dia. E3X-CN12 (1 conductor) 2.6 dia. ST indicator 27.1 OUT indicator Incident level red digital display Threshold level green digital display DIN track mounting 13.8 E3X-CN11 (3 conductors) With Mounting Braket Attached 11.5 10 Note: When using E39-L143 Mounting Brackets, there will be small gaps between the Amplifier Units if they are mounted side by side. 100° (max. value with cover open) 103.5 5.1 104.8 (max. value with cover open) 4.5 Two, 2.4-dia. holes 5.65 71.8 33.45 33.45 3.4 90.8 5.1 71.8 (9) 3.4 9.9 20.5 (37.9) (39.5) 90.8 (9) 9.9 Two, 3.2-dia. holes 3.4 4.3 3.4 Optical communications (9.4) 20.5 Optical communications 16 E39-L143 Mounting Bracket (sold separately, SUS304) PFP-@N DIN Track (sold separately) Fiber Attachment (E39-F9) attached Mouting Holes 3.4 4.4 Two-M3 16 29.9 16 Refer to E32 Series for details on Fiber Units. 12 Terms and Conditions of Sale 1. Offer; Acceptance. These terms and conditions (these "Terms") are deemed part of all quotes, agreements, purchase orders, acknowledgments, price lists, catalogs, manuals, brochures and other documents, whether electronic or in writing, relating to the sale of products or services (collectively, the "Products") by Omron Electronics LLC and its subsidiary companies (“Omron”). Omron objects to any terms or conditions proposed in Buyer’s purchase order or other documents which are inconsistent with, or in addition to, these Terms. 2. Prices; Payment Terms. All prices stated are current, subject to change without notice by Omron. Omron reserves the right to increase or decrease prices on any unshipped portions of outstanding orders. Payments for Products are due net 30 days unless otherwise stated in the invoice. 3. Discounts. 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Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases but the following is a non-exhaustive list of applications for which particular attention must be given: (i) Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. (ii) Use in consumer products or any use in significant quantities. (iii) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (iv) Systems, machines and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to this Product. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO 2. 3. 4. 5. ADDRESS THE RISKS, AND THAT THE OMRON’S PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. OMRON INDUSTRIAL AUTOMATION • THE AMERICAS HEADQUARTERS Schaumburg, IL USA • 847.843.7900 • 800.556.6766 • www.omron247.com OMRON CANADA, INC. • HEAD OFFICE Toronto, ON, Canada • 416.286.6465 • 866.986.6766 • www.omron247.com OMRON ARGENTINA • SALES OFFICE Cono Sur • 54.11.4783.5300 OMRON ELECTRONICS DE MEXICO • HEAD OFFICE México DF • 52.55.59.01.43.00 • 001.800.556.6766 • mela@omron.com OMRON CHILE • SALES OFFICE Santiago • 56.9.9917.3920 OMRON ELECTRONICS DE MEXICO • SALES OFFICE Apodaca, N.L. • 52.81.11.56.99.20 • 001.800.556.6766 • mela@omron.com OTHER OMRON LATIN AMERICA SALES 54.11.4783.5300 OMRON ELETRÔNICA DO BRASIL LTDA • HEAD OFFICE São Paulo, SP, Brasil • 55.11.2101.6300 • www.omron.com.br OMRON EUROpE B.V. • Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. • Tel: +31 (0) 23 568 13 00 Fax: +31 (0) 23 568 13 88 • www.industrial.omron.eu Cat. No. &60B(;+'B'6B(BB 0/13 Note: Specifications are subject to change. © 2013 Omron Electronics LLC Printed in U.S.A.